Visual Die Protection – Protecting dies, preventing damage

With Visual Die Protection, Schuler gives you the ability to stop your press before damage or failures occur.

Transparency for process reliability

Visual Die Protection is a system that utilizes cameras and intelligent software to monitor the production process. This system detects unexpected causes of trouble and halts the press, allowing you to prevent die damage and the ensuing costs. For example, if a foreign body, even just a scrap of sheet metal, is detected in the die, the press will stop automatically so that there is no chance of the object being pressed into active surfaces of the die, let alone the die breakage. By integrating additional cameras, the system can also be expanded to monitor the scrap chutes and other areas of the machine, for example. This means that Visual Die Protection delivers increased process reliability for your production operations. Especially where just-in-time supply chains with small inventories are used, you can safeguard your ability to supply while also increasing the uptime of your systems.

Visual Die Protection

Cameras with an eye for detail

Up to eight monitoring functions can be configured to achieve greater process stability in production. By monitoring different segments or process steps, Visual Die Protection is able to cover a number of problem sources and thereby prevent unanticipated malfunctions. Not only does this reduce your probability of downtime, it also ensures safe operation of your systems.

The monitoring functions included range from part position verification, foreign body detection, and in-process checks to the targeted monitoring of critical die functions with increased precision.

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  • Visual Die Protection

    More insights with VDP Analyzer

    You know the situation: a disturbance occurred during the night shift. When trying to trace the disruption and its cause, you reach your limits. The VDP Analyzer provides a remedy: it offers convenient access to historical image series and data for detailed analysis of your production process, thus contributing to the continuous improvement of your processes and error prevention.

    Visual Die Protection safeguards your dies

    Convincing system performance in the field

    There’s no question that Schuler stands behind its products. It’s also something that customers and experts in the industry can attest to. Household appliance manufacturer Neff, based in the town of Bretten in Germany’s Baden region, purchased the die monitoring system and has reported a positive experience so far. See for yourself:

    Convincing system performance in the field

    Microsoft Intelligent Manufacturing Award

    “Innovate. Transform. Complete.” Under this motto, more than 60 industrial companies have submitted their application for the Microsoft Intelligent Manufacturing Award 2020. With Visual Die Protection, Schuler has made it to the finalists.

    Your benefits

    Here are your benefits with Visual Die Protection:

    Benefits and features

    • Prevention of costly die damage and uninterrupted ability to supply
    • Increased process stability
    • Increase in system uptime through reduction of unanticipated malfunctions
    • Process monitoring and image analysis provide insight into cause behind malfunctions and enable preventative maintenance
    • Lower costs for die repairs

    Operation and convenience:

    • New dies can be taught into system quickly and easily thanks to intuitive operation
    • On-site assistance with initial setup
    • No need to reconfigure system when dies are used again. Existing data records are simply reused or modified.
    Christoph Pölzl

    Christoph Pölzl

    Project Management, Digital Solutions

    location_on Schuler-Platz 1, 73033 Göppingen, Germany
    phone +49 7161 66-7963 mail_outline E-Mail
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    Ernst Schwoshuber

    Head of Service Sales Germany

    location_on Schuler-Platz 1, 73033 Göppingen, Germany
    phone +49 7161 66-7390 mail_outline E-Mail
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